We're usually asked "what sets Superior Radiant apart from other brands of infrared tube heaters?" That's a terrific query considering that all tube heater companies are equal in their intent Car Diagnostic Tools, which is - to heat making space applying the infra-red heating principle.
Those who specify infra-red tube heating systems (ie., mechanical engineers) are especially concerned that the brand they opt for as the basis of their specification will stand the test of time and present dependable Auto tools, hassle-free performance for years to come. Only put, they desire to steer clear of potential complaints, costly callbacks and the responsibility of remedying a problem inherent in an inferior product they themselves encouraged. To help within your look for the ideal tube heater available on the market, we present the following:
Five Criteria for Deciding on a Brand of Infra-Red Tube Heater
1) Reflector Design
2) Heat Uniformity
3) Serviceability
4) Construction Quality
5) Representation
Almost all tube heaters utilize a 4" dia. steel tube emitter. A burner on 1 end forces hot gases downstream through the tubes (among 10' and 70' in length - depending on burner size), emitting infra-red "radiant" energy around its' circumference. An optical reflector suspended more than the best on the tubes is applied to force the infra-red power downward. This energy is then absorbed by floors and objects below, which heat as much as warm the surrounding air.
Superior Radiant presents the only 10-sided reflector among all manufacturers. Its multi-faceted configuration reflects virtually 100% of the infra-red power out and away from the emitter tubing, putting the heat exactly where it truly is required - the men and women zone. Infra-red power "bounce-back" onto the tube is virtually eliminated and convective heat loss is minimized. Translation: extra heat to the floor means less heat wasted at the ceiling - which suggests higher fuel savings and enhanced creature comfort.
By contrast, the poorest reflector consists of a flat top rated with two angled sides and might have a radiant effectiveness of only 50%. The Superior Radiant reflector is also the "deep dish" style, which indicates that the emitter tubes are recessed up inside, with 0% exposed beneath the sides of your reflector. Evaluate some other brands which may have as much as 30% or much more the tubing exposed beneath the bottom sides from the reflector, resulting inside a high level of power loss into thin air that could have otherwise been reflected for the floors as usable heat power.
An added benefit of Superior's 100% efficient reflector style is the fact that it assists do away with the "hot spot" impact. That's where back radiation of infrared power onto the combustion tube can make excessive heat pile-up within the very first several feet from the burner (exactly where the flame is situated and is at its hottest). A poorly developed reflector can cause the combustion tube to overheat and result in thermal breakdown of the tubing. The remedy - high-priced tube replacement in as short as 5 years, normally at the owners' expense. Superior Radiant tube heaters remove that challenge.
2) Heat Uniformity
The excellent tube heater would generate uniform heat temperatures along the entire length of the heater. Certainly, straightforward fluid flow physics states that heat ought to dissipate because it travels away from the burner. However, Superior Radiant utilizes a patented "jet stream" burner, which shoots hot gases farther downstream and distributes heat additional uniformly. By contrast, poor burner styles possess a "lazy flame", whereby too much flame impinges on the prime on the combustion tube, normally within the very first 4 feet from the burner, resulting in an uncomfortable hot spot and adding towards the aforementioned thermal breakdown of the tubing.
3) Serviceability
Ease of servicing is usually a key concern with installers and making owners. Superior Radiant burner controls are uncomplicated to access via a very simple drop down service cover, exposing the controls from 3 sides. Because the blower fan feeds air into a compartment separated from the pressure sensing controls, the service technician can make diagnostics while the blower fan is running. Furthermore, with controls isolated from the air stream, dust, moisture and other contaminants are less probably to corrode or adversely affect the operation on the heater over time. Superior Radiant tube heaters are likely to withstand dusty and corrosive environments better than other brands.
4) Construction Quality
There is no substitute for essentially seeing a product up close and "kicking the tires". This specially holds true for the number of infrared tube heaters in the marketplace at this time. The superior of Superior tube heaters is evidenced by a regard for design detail and an upgrade of components wherever justifiable. Early on, Superior Radiant engineers developed and tooled elements by analyzing the weaknesses and strengths of other brands within the industry. Primary components of an infrared tube heater consist of the burner/control box, emitter tubes, reflectors, couplings and hangers. Let's evaluate:
a) Superior's burner/control box is made of heavy-duty powder coated galvanized steel. It utilizes essentially the most industry-proven name-brand controls. The innovative box design and layout of controls gives uncomplicated access for service.
b) 16 gauge steel tubing would be the regular in the infrared industry. We recommend heat-treated aluminized. The aluminizing course of action alone delivers corrosion resistance, but its silver color is actually a poor absorber of heat. Thus, Superior heat-treats the tubes to make a good gray/black color on the inside and outside from the tubes. This procedure dramatically increases emissivity (the potential of the tube to emit heat outward) even though sustaining corrosion resistance. Some brands may possibly decide to use non-heat-treated aluminized or even hot-rolled steel, which is subject to rust. The heat-treated tubes of Superior offer the most effective of every little thing. (Note that in extremely corrosive atmospheres, Superior Radiant provides stainless steel as well as a specific protective coating named "silkote" to enhance life and overall performance).
c) Superior's reflectors are constructed of 24 gauge aluminum sheet metal (aluminum having the very best properties for reflectivity). The number of bends assists to make the reflector a lot more rigid and much less susceptible to warping by way of the heat-up and cool-down cycles. For added strength and rigidity, Superior delivers two reflector assistance brackets for each 10' reflector section, helping maintain visual integrity.
e) Superior uses 12" long heavy-duty double band couplings for connecting the 10' tube sections. They can not be over-tightened, yet they could be very easily removed when the system ever requirements to become re-located, in contrast to the couplings on some brands. Superior couplings are frequently employed for field repairs when couplings from other brands fail.
f) The whole Superior tube heater is supported by heavy-duty chrome plated hangars, that are normally spaced 10 feet apart and suspended from the ceiling with chain. These rugged hangers are designed to carry the weight of the entire method and can be turned to point reflectors on a 45 degree angle if required.
The burner, emitter tubes, reflectors, hangers and couplings would be the principal elements of an infra-red tube heater. Superior's strengths are located in all its components, not just a single or two. When other brands might have some good points, we contend that they fall short of meeting all the criteria specifiers and making owners want.
5) Regional representation
Regardless from the infrared brand you choose, make sure you invest in from a certified distributor who has the expertise to help you for the duration of and just after installation. A respected distributor will stock heaters, components and accessories and can stand by the manufacturer's item warranty period. You are going to have peace of thoughts being aware of that you are going to be taken care of lengthy following the sale.
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